:  Mar 7, 2008








:
  This procedure covers the removal and installation of the following components: Primary timing chain tensioner, timing chain guide, jackshaft sprocket, crankshaft sprocket and timing chain.

. Disconnect the battery ground cable.

. Remove the engine front cover.

. Remove the primary timing chain tensioner.
  Remove the 2 bolts.




. Remove the primary timing chain tensioner guide.
  Remove the 2 bolts.




. Install the special tool to the crankshaft.

. Remove the jackshaft sprocket.
  Using an additional wrench and the special tool, restrain the jackshaft sprocket.
  Remove and discard the Torx bolt.




. :
  Note the fitted position.

Remove the crankshaft sprocket.
  Remove the primary timing chain.




. Install the primary timing chain.
  Clean the component mating faces.
  Install the crankshaft sprocket, the recessed face locates to the crankshaft side.
  Install the special tool to the crankshaft.

. Install the jackshaft sprocket.
  Clean the component mating faces.
  Locate the primary timing chain to the sprockets.
  Install a new Torx bolt, lightly tighten at this stage.

. Install the timing chain guide.
  Clean the component mating faces.
  Tighten the bolts to 20 Nm (15 lb.ft).

. Install the timing chain tensioner.
  Clean the component mating faces.
  Tighten the bolts to 10 Nm (7 lb.ft).

. Tighten the new Torx bolt to 45 Nm (33 lb.ft), then a further 70 degrees.

. Install the engine front cover.

. Adjust the valve timing.

. Connect the battery ground cable.